The
story begins with....
Premium A-grade plywoods and hardwoods
in over fourteen varieties.
We purchase
all hardwoods in a rough state,
and mill them in our own factory using modern
machinery for complete control of the
finished product. This machinery has
digital controls
resulting
in every board having dimensional
accuracy to within one thousandth of an inch!
And...
Each piece of wood is hand selected for best match of color and grain. Face
frame component lengths and widths are adjusted based on cabinet placement,
to give a uniform spacing between doors and drawers (cabinets that butt up
against another cabinet have thinner vertical pieces than cabinets adjoining
an appliance or a wall). All cabinet
doors and drawers are manufactured in our own factory using the same premium
materials and selection techniques as used for our cabinet face frames.
Every part of these key, visible components are customizable including stile
and rail widths, arch profiles, and inside, outside, front, and back edge
profiles.
Continuing....
Cabinet cases are built using oversized components – the thickest in the
industry – full 3/4 inch thick sides, tops, bottoms, and backs! – our
competitors call this overbuilding and frequently use 1/2” sides and bottoms
with partial or even no tops, and 1/4” backs on their cabinets.
Amazingly, when the end of a cabinet
is exposed, we add the finished furniture grade plywood to the inside
plywood, resulting in 1˝ inch thick plywood on each finished side!!! After
cutting to size, our very robust
parts are joined to
gether with dowels and glue and screws –
more overbuilding. A dedicated pneumatic clamp for each of drawers, doors,
and cases is used to ensure repeatable pressure, and completely square
joints.
And
more....
Quality hardware features abound such as special spacer balls to keep raised
panels centered, and leg levelers to raise cabinets off the floor for
longevity and access to utilities, and to achieve a level installation even
in less than perfect floor situations. Premium hardware for door hinging and
drawer glides from Austrian manufacturers
Blum and
Grass is used
exclusively. As an example, all door hinges have three axis of adjustment
contained within the hinge, and never require loosening of the connecting
screws for door adjustments.
And
even more....
Drawers are constructed from solid maple with dovetails on all four corners.
Exposed cabinet ends are hand milled for furniture grade flushness. Cabinets
come in completely customizable sizes for width, height, and depth to the
nearest 1/8”! We always include with your cabinets custom milled, stained,
and finished moldings and trim for a perfect cabinet match.
Some
final words about how we finish every cabinet we make...
The finishing is a twelve step process that includes three machine and three
hand sanding steps. Drying occurs in a four-season temperature controlled,
state-of-the-art finishing room. Custom staining (included with every order)
is performed utilizing non-fading primary color dyes. These advanced
materials allow the widest range of colors to be achieved, and at the same
time they are able to highlight the beautiful wood grains rather than
obscuring them. For sealer and final coats (three in all) we use
Sherwin-Williams catalyzed conversion varnish finishes - the best top
coat they offer - and widely recognized as far superior to standard
lacquers.

What
we don’t do is....
Mar the furniture grade front face by using staples or nails. These faces
are assembled using pocket hole joinery, and attached to the case from
behind using pocket holes and glue. Similarly, glass panels are held
in place with stained and finished and mitered moldings – never with clips
or plastic retainers. Also, we never use fillers to fill spaces between
“stock cabinet” sizes. In fact, we have no stock sizes, every cabinet we
construct is uniquely sized based on space available, function, and
aesthetics.
In
summary we are very proud to offer ultra quality cabinets that:
Meets or exceeds
all of the Architectural Woodworking Institute's premium standards
(their highest level) for cabinets including materials and case, door, and
drawer assembly, and finishes.
We
are able to do all this and still offer value-based prices by: